Federico Poli shares how Marposs is advancing smart inspection, automation, and traceability to meet the evolving demands of next-gen
Precision Meets Innovation
Federico, Marposs has long been a global leader in precision measurement—how are you adapting that legacy to meet the unique challenges of the aerospace and defence industries today?
By leveraging our core expertise in precision measurement, we’re integrating advanced automation, non-contact technologies, and real-time data analytics to meet the rigorous standards and complex geometries of aerospace components. This ensures both reliability and compliance with the evolving demands of these industries.
When we talk about complex aerospace components—like engines or landing gear—what are some of the Marposs solutions that really stand out in supporting their manufacturing and quality control?
Our standout solutions include in-process gauging for precision machining, non-contact optical and laser measurement systems tailored for complex geometries, and automated inspection cells. These technologies guarantee repeatability and traceability, which are critical when working on components such as engines and landing gear.
There’s a big shift in aerospace towards composites and lightweight materials. How is Marposs helping manufacturers inspect and test these next-gen materials without compromising safety or performance?
We offer non-destructive testing solutions, including ultrasound and alongside precision sensors and monitoring tools. These allow manufacturers to inspect composites and lightweight materials thoroughly, ensuring structural integrity and performance remain uncompromised.
Smart manufacturing is the buzzword of the decade. How is Marposs embedding digitalization, real-time data, and connectivity into aerospace production environments?
Marposs integrates smart sensors, IoT-enabled devices, and real-time data analytics into its systems. This enables predictive maintenance, process optimization, and full traceability throughout aerospace production lines, bringing digital transformation directly to the factory floor.
Can you share a success story where Marposs technology made a measurable impact—maybe reducing rework, improving precision, or streamlining a customer’s aerospace production line?
Certainly! One great example is our collaboration with aerospace manufacturers where we integrated advanced in-process gauging systems like the Unimar-S gauges and P7ME amplifiers into grinding machines. This allowed real-time monitoring and control of component dimensions, significantly reducing rework and scrap rates while improving product quality and streamlining production.
Another key solution is our Optoquick system—an automated metrology solution combining contact probing and non-contact optical inspection. It enables rapid, precise measurement of complex parts like engine shafts and landing gear components, providing immediate feedback during production. This helps maintain tight tolerances and reduces inspection times, which is critical for aerospace manufacturing efficiency.
Additive manufacturing is no longer just experimental in aerospace. What role is Marposs playing in ensuring quality and repeatability in this new form of production?
We support additive manufacturing with in-process monitoring, post-process inspection, and non-destructive testing solutions. These ensure part integrity, dimensional accuracy, and repeatability, all of which are essential for aerospace-grade components.
Aerospace and defence manufacturing comes with some of the world’s strictest standards. How does Marposs ensure traceability and compliance across such high-stakes environments?
Marposs ensures traceability and compliance by integrating data-driven inspection systems, real-time process monitoring, and comprehensive digital documentation. Our solutions align with stringent aerospace quality standards.
Looking into the future—what technologies or strategies is Marposs betting on to stay ahead in the aerospace and defence space?
We’re focused on smart factory integration, predictive maintenance, and enhanced automation. Additionally, we’re developing cutting-edge solutions for emerging materials and hybrid manufacturing processes to stay competitive.
We recently opened a New Tech Centre in Bangalore. We’re also planning an open house soon to showcase our latest tailored solutions for the aerospace sector.
Meet the Expert: Federico Poli
Born in 1988, A seasoned Mechanical Engineer with 9 years of experience at Marposs, he holds a Bachelor’s degree from Italy and a Master’s degree from NTNU in Trondheim, Norway.
Over the course of his career, he has progressively advanced through a variety of technical and managerial roles, starting as a Proposal Engineer for “Special Applications Division” and moving into key leadership positions.
His career path includes serving as Product Manager and International Industry Manager for Injection Systems, as well as holding strategic roles such as Key Account Manager and Business Development Manager for Aeroel solutions. He later transitioned into the role of Group Industry Manager for the Biomedical market.
Currently, he serves as the Aerospace and Defence Group Industry Manager at Marposs, where he leads business strategies, drives innovation, and manages global partnerships in one of the most demanding and technology-driven sectors.
With a strong foundation in engineering, international experience, and a strategic mindset, he brings a unique blend of technical expertise and business acumen to every role he undertakes.
