International News

Hänssler Group Achieves Great Reproducibility of ESD Performance and Dimensional Accuracy Using Kimya’s ABS-ESD on Ultimaker S5

Ultimaker, the global leader in professional 3D printing, today announced that Hänssler Group, German experts in sealing technology, plastics technology and additive manufacturing, uses the Ultimaker S5 and Kimya’s ABS-ESD to cost-effectively produce 300 highly accurate sealant parts annually with anti-electrostatic properties. These parts, designed to be integrated within an existing production line, provide thermal protection between two components within a machine. The optimized material printing profile combined with the Ultimaker S5, result in parts with minimal batch-to-batch dimensional variation and untouched ESD performance.

Surface defects impact ESD performance, which would inevitably alter the dissipation of charges. Therefore, Hänssler’s parts must be reproducible for both ESD behaviour and dimensional accuracy, in addition to meeting visual and integrity requirements. To assess the surface quality of the prints, engineers performed a high-resolution 3D scanning analysis on a select number of parts, using a GOM Atos Core 3D scanner. This showed relative deviations between the ideal CAD model and the printed part. A pass/no pass filter for dimensional accuracy with a threshold of 0.3mm, enabled Hänssler to create an optimized ABS-ESD printing profile to print parts on the Ultimaker S5 with minimal tolerance limits.

Fig. 1: 3D model of Hänssler Isolator part (left), statical analysis of the six most representative dimensions of the model for 10 samples selected. Each Target dimension is highlighted in red dotted line (right)

About Ultimaker

Established in 2011, Ultimaker is on a mission to accelerate the world’s transformation to flexible, empowering and sustainable solutions. 380 employees deliver a platform that enables customers to take full advantage of the unique Ultimaker Ecosystem that offers the largest diversity of 3D printing products and services in the industry. Ultimaker provides a seamless integration of hardware, software and materials that simply works. 

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